Technical Causes of Reduced Productivity of Binding Lines

At present, the bookbinding industry has basically eliminated the hand-smooth bag-making process and is gradually transitioning from a single machine to a glue-advanced line. Adhesive bonding lines are being used more and more with their advanced technological advantages. However, in many enterprises, the glue-binding linkage line cannot fully exert its full performance. Most of the analysis is caused by human factors.

1. The first few processes should comply with the relevant process requirements to reduce unnecessary work-offs. Applying glue-binding linkage lines for post-press processing. Printed products must strictly follow the relevant process requirements in the design, production, and printing processes. When designing, pay attention to the weight of the paper and the finished product size. With 80g/m2 offset paper folded into 32 copies of the signature, after milling at the fold at the back can not cut the size. This is due to the fact that the book is too thick and the back depth of the milling is large. If you take this into consideration before printing, you can completely avoid problems.

In the printing shop, when printing large-scale printing products, the book was sealed in order to save paper without cutting edges and the bookbinding machine could not work. When the book cover film or coating, due to improper temperature control, resulting in the book cover adhesion, the binding line frequent parking.

Due to human factors, the rubber-bonded linkage line was lost due to the lack of understanding of the process requirements of the front-end process for the glue-binding linkage line. These problems can not be solved only from the binding production line. This requires the specification of the front-end process and scientific cooperation with the rubber-binding linkage line in order to prevent such problems from occurring.

2. Based on the binding production line, to provide the conditions for the glue-binding linkage line. The uneven speed of the book, back curling, no mechanical bundling, manual exhaust, sticking of the lining page, etc. will cause the high-speed collating machine to stop frequently. Therefore, solving the good performance of the book can improve the production efficiency of the entire linkage line.

(1) Holes must be punched and exhausted during folding. It is not advisable to use manual folding. If manual folding is required, the exhaust must be exhausted, and the same as the mechanical folding, the bundled stapler should be tied tightly. If the signature is not exhausted, the innermost page cannot be milled or the milling is not enough.

(2) Two pages of the following signatures must be pasted. If two pages or one page in production is not adhered, this page will float during operation. If this post is in the previous or last edition, this page will get stuck after the page floats, causing parking.

(3) All the signatures must be bundled or flattened. When pressing and stacking, be sure to pay attention to the alignment of the back. If you can't get on the machine in time, you should press a plate on each job to prevent the uppermost book from crooked. Bundled jobs also need to be backed up.

(4) Sticky lining signatures are best glued to thick signatures. After sticking and other adhesives are dry, they are separated and bumped one by one, and then stacked back to back. If it is not completely separated, it will result in parking or multiple versions.

Book seal cutting is not standard, it will bring difficulties to the binding machine operation. There is a large error in the book seal cutting, and the operator has to move around the rules. It is very easy for the spine to be out of the middle and affect the quality of the product.

EVA high-speed hot-melt adhesives are the main raw material for high-speed glued-linked lines. If they are improperly selected, they will directly affect product quality and cause troubles to the production line. Unqualified EVA high-speed hot-melt adhesives have a slow curing speed. After drawing into the books, the wire drawing phenomenon is serious. The trays will be easily glued to make the spine crumpled. This inevitably causes frequent parking and reduces the production efficiency. Therefore, it is necessary to use regular manufacturers. The product.

3. Improve construction skills in the production process and reduce man-made missed work 1) Alignment Machines Subsequent post-workers must participate in training before they are on board, and they must continuously improve their business skills in their work. When the machine continues to post, it is necessary to concentrate, less and more frequently. Each opponent's copy of the book must be checked, and the wrong version must be eliminated. He must collide with his back and carefully put it into the matching page bucket. Must have appropriate treatment measures (such as pressure, grip and other methods). Subsequent post skills are good, strong sense of responsibility, will greatly reduce the frequency of pager parking.

2) Binder Machine There are two main reasons that affect the normal operation of the Binder: one is the book cover, and the other is the wild glue.

After the book closure is completed, the operator should carefully check the cutting error with the rules as a standard, and pile up the books with the same error, and follow the same rules. Before the machine is on, it is necessary to check whether the book cover is down or not, and completely open the milling machine to prevent the book from being stuck on the machine.

After changing the rules, you should carefully check the length and thickness of the glue. If the amount of glue is not enough, it will cause the gel to accumulate in the tray. It is not the only way to stop processing. Therefore, it is necessary to adjust the amount of glue at the beginning of construction. In practice, I concluded that the amount of glue applied varies according to the length of the book, the thickness of the book, and the attributes of the paper. Each product has a suitable point in the amount of glue applied during construction. Operators must rely on experience to find this point, so that the book can pass through the perfect binding machine and improve the productivity of the perfect binding machine.

3) Three-sided cutters Three-sided cutters have a low probability of human error. However, the thick glue on the book side, short glue, and virtual workpiece will affect the normal construction of the cutter. As long as the glue-lined line operators cooperate with each other, starting from the source will solve the man-made missed work results of the three-side cutters.

It is not the machine that guarantees the effective production of glue line, but the manager and operator. As long as managers place importance on binding production, formulate effective systems, rigorously manage and cooperate with each other, operators must strengthen their sense of responsibility, maintain their machines in place, and have good business skills. Machine copybooks can be adapted to rubber line production, and the quality of raw materials can be guaranteed. The glue-binding linkage line can be normally produced, and it really shoulders the burden of binding.